Steps to Reduce Nuisance Dust & Prevent Silica Exposure

Steps to Reduce Nuisance Dust & Prevent Silica Exposure

The June 23, 2017 deadline for workplaces in the construction industry to comply with OSHA’s Final Rule to Protect Workers from Exposure to Respirable Crystalline Silica has been extended to September 23, 2017. The extension was announced by OSHA in early April to give the agency more time to provide guidance, outreach and educational materials to construction industry employers.

Among the construction-related industries expected to be impacted by the new rule are concrete products, ready-mix concrete, asphalt products manufacturing, and aggregates and gravel.

Crystalline silica is found in products commonly used in road and infrastructure construction – sand, concrete, stone, mortar, asphalt, cement, grout, brick and tile. In addition, OSHA reports that silica dust can be generated in many construction activities, including cutting, sawing, grinding, crushing, sanding and drilling.

Dust from cutting brickSource: photo credit, NIOSH

This blog post will discuss protective measures that can be used in construction material testing in the laboratory or on the job site, to help reduce a worker’s exposure to silica and other harmful dusts. It also provides information on respirable and/or nuisance dust that can typically manifest in non-construction industries.

It's not just nuisance dust

Whether from bulk splitting of aggregates, reducing of pharmaceutical powder samples, or sampling dry bulk ingredients in food industry testing, fine powder emissions from splitting and dividing can cause nuisance dust. It’s important to know your equipment and if it is designed to control nuisance or harmful dust. Most equipment of this nature should be operated following at least a couple of basic guidelines:

  • Operate only in properly-ventilated areas, or
  • Wear protective masks or respiratory gear to prevent inhaling potentially-hazardous dust

Similarly, if the sample material has a Material Safety Data Sheet (MSDS), review it carefully for precautions, and follow recommendations for Personal Protection devices and methods.

Nuisance dust can derive from sampling flour and other powders or granular materials as readily as it can from dividing aggregates - and there are several factors to keep in mind about airborne particles that result from the sampling and dividing process:

  • Aggregates and minerals, iron ore and even soil often contain silica. As stated earlier, silica, also known as quartz, is common in materials used on construction sites - and industry processes such as cutting, crushing and grinding can create not just nuisance dust, but “respirable silica dust.”
  • Coal and coke, both by-products of mining, have long been associated with black lung resulting from "respirable coal mine dust".
  • A condition known as "baker's asthma" can arise from flour and grain dust exposure in the food industry, as well as in animal feed production.
  • There is concern for worker's health related to airborne dust within the pharmaceutical industry, not only for possible health risks from dust inhalation, but from breathing in biologically-active components of drugs.

How to reduce dust and protect workers

Despite the issues raised above, nuisance and respirable dust can be significantly reduced by using equipment designed specifically to prevent particle release during a given process. Let's start with sampling and dividing, a common procedure in testing materials used on construction materials and performed with a splitter or divider – a process that can emit a significant amount of dust.

Sample Slitter Dust

While there are numerous splitter types to choose from, when working with materials known or believed to cause respirable issues, choose a model designed to significantly reduce the amount of dust released into the air. In this case, an enclosed sample splitter is best for the job. Here's what you should know:

  • Enclosed splitters are used more for laboratory testing than production. Selecting the type of enclosed splitter will depend on its use and applications, sample size and composition, flowing capabilities and if it bridges during splitting. Gilson offers three widely-used types of enclosed splitters, each geared to specific applications and uses – and each designed to reduce dust. Whether testing construction, mining, food or pharmaceutical materials, the enclosed splitters listed below help protect workers from dust.
    • The Gilson SP-10 Totally-Enclosed Splitter performs well for construction field and laboratory testing and is able to accommodate a wide range of large particles with accuracy and versatility.
    • The Gilson SP-6 Quadri-Splitter works best with coal, coke and mineral aggregates. Its moisture control capabilities perform as well in the dry desert climate of Arizona to retain moisture as they do in a humid area like Florida to limit hygroscopic moisture.
    • Holmes Enclosed Sample Splitters are effective in dividing smaller samples of fine powders typically found in the food and pharmaceutical industries; their moisture control capabilities also make this splitter a good choice for dividing smaller coal and coke samples.
    • Although not categorized as enclosed splitters, the Split-O-Matic lines of Laboratory and Production Splitters have characteristics that can reduce the amount of dust generated. In addition, there are dust enclosures or enclosure adapter sets available for selected standard-design splitters; both optional accessories are designed to retro-fit existing splitters to reduce dust and eliminate sample loss.
  • Consider implementing other measures to limit or prevent dust exposure, protect workers and ensure the workplace is compliant with OSHA, NIOSH and other regulatory agency standards.

    Wear protective gear such as masks, face shield, goggles or safety glasses, and when indicated, use a respiratory device. The two pictures below demonstrate the wrong way and the right way when it comes to protective gear and protecting against dust.

  • When working in the field, hose samples to minimize dust blowing in the air
  • When cutting or sawing, use wet-cutting tools that distribute water during cutting
  • Optimize ventilation to minimize dust

Furthermore, know the characteristics and composition of the items to be sampled. If there is a powdery dust emitted during the sampling process, understand that there could be health implications – and then use MSDS or other published materials to explore what these implications are and how to prevent them in accordance with the new OSHA rule.

Find concrete sources of information

The Internet has numerous sites with additional information and resources for reducing nuisance and harmful dust, and protecting the workplace in accordance with federal, state and local regulations:

  • Check to see if your state has an agency dedicated to identifying and listing known hazardous aggregate minerals, including those with naturally-occurring elements that could pose health hazards from dust. The state of Washington's Department of Natural Resources is a good example of such an agency, as is California’s Mineral Land Classification Project which lists construction aggregate among its classified and studied minerals.
  • Do the research. There are many good resources on the U.S. Dept. of Labor's Mine Safety and Health Administration (MSHA) website.
  • Learn more about silica and workplace safety from the Centers for Disease Control's National Institute for Occupational Safety and Health (NIOSH) agency.
  • Review OSHA regulations, find your local agency & learn about state plans.
  • Download Work Safely with Silica: know the hazard and how to prevent - with tips on how to take action on the job site.